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Countersunk holes

Discussion in 'SketchUcam Help' started by Daryll Donais, Apr 24, 2014.

  1. Daryll Donais

    Daryll Donais New Member

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    Has anyone created countersunk holes using sketchup and sketchucam?

    I can draw the profile in 3d using push/pull etc. but I don't know how to make sketchucam convert that into g-code


    any help would be greately appreciated.

    Thanks
    Daryll
     
  2. kram242

    kram242 Administrator Staff Member

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    One way is to make several circles one inside the other spaced about half the bits width and then assign them as center line cuts at different depths getting deeper as you reached the smallest center hole. It would not be a perfect cone and would have a stepped look to it, but it just may work.
     
  3. swarfer

    swarfer Moderator Staff Member

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    if you use a conical bit it would be smooth :)
    in fact if you swap to a countersink bit you can just do it in one cut, just calculate the correct depth.
     
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  4. kram242

    kram242 Administrator Staff Member

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    That's too easy! :) I don't know why I didn't think of doing it that way, for some reason I had it in my head to do it the hard way round.
     
  5. swarfer

    swarfer Moderator Staff Member

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    lol. working towards tool change capability I suppose, so you can set up tool profiles, and then select which profile gets used for a cut. one day in the future....

    meanwhile, using table top as Z zero is under test, and last night I think I got IJ format arcs working, they are more accurate than R format so should solve the small arc problem with dogbones, though exploding all the dogbone arcs is a total fix for that anyway.

    btw chamfering edges is very easy with a 90 degree countersink tool, just decide on 2 things
    width of the chamfer , ie width in from the edge of the material
    effective cutting width of the chamfer tool, equal or less than previous slotting tool

    so, say we have 4mm material and we have already cut the outlines with a 3.2mm bit.
    lets have a 0.5mm chamfer
    lets use a 3mm tool diameter (this is some point up the side of the chamfer tool where the diameter is 3mm)
    do not use the tip, the teeth are very small at the tip and do not work effectively.

    depth of cut is half the effective diameter, 3/2 = 1.5 so set overcut% to 1.5/4*100 = 37.5%

    now we need so set toolbit diameter, which is given by
    diam = effectivediam - (2* chamferwidth)
    diam = 3- (2x 0.5) = 2
    so set tool diameter to 2mm

    now draw in new inside and outside cutlines and generate the gcode for this tool.
    result might look like this (in OpenSCAM)
    chamfer.png

    using a 60 degree taper bit is left as an excersize for the user. :)
     
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  6. kram242

    kram242 Administrator Staff Member

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    Thanks David!
    Sounds like the tool profiles maybe in the future of SketchUcam! :) :doubleup:
     

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